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2003 Key3D Last Updated : 2007-04-23
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How to create an STL file?

Stereolithography files (*.STL) can be exported from most 3D applications on the market today. As a general rule, changing options such Chord Tolerance, Surface Deviation, or Angular Control will change the resolution on your STL file. The larger the STL file, the more triangles placed on the surface of the model. To produce good parts, typically complex models exported in the STL format should be in the range of 1-5MB in file size.

Fig. 1 shows the original 10mm CAD sphere
Fig. 2 displays a triangulated STL sphere with 0.5mm surface deviation
Fig. 4 shows the same sphere with a 0.1mm surface deviation



See the list below for more infomation on how to create an STL file from your aplication.

  • Alibre
    File
    Export
    Save As > STL
    Enter File Name
    Save

  • AutoCAD
    Your design must be a three-dimensional solid object to output an STL file.
    Make sure the model is in positive space
    Set “Facetres” to 10
    At the command prompt type “STLOUT”
    Select Objects
    Choose “Y” for Binary
    Choose Filename

  • CADKey
    Choose Stereolithography from Export options
    Enter the filename
    Click OK

  • I-DEAS
    File > Export > Rapid Prototype File > OK
    Select the Part to be Prototyped
    Select Prototype Device > SLA500.dat > OK
    Set absolute facet deviation to 0.000395
    Select Binary > OK

  • Inventor
    Save Copy As
    Select STL
    Choose Options > Set to High
    Enter File Name
    Save

  • IronCAD
    Right Click on the part
    Part Properties > Rendering
    Set Facet Surface Smoothing to 150
    File > Export
    Choose .STL

  • Mechanical Desktop
    Make sure you SAVE your work before attempting this procedure.
    Set the FACETRES = 6 (As above in AutoCAD instructions)
    You will have to "Explode" your parametric solid to export an .stl output (NOTE: DO NOT SAVE your work after "Exploding")
    Use the STLOUT command to export your STL file.

  • Pro-E
    File > Save a Copy
    Set type to STL
    Set chord height to 0. The field will be replaced by minimum acceptable value.
    Set Angle Control to 1
    Choose File Name
    OK

  • Rhino
    File > Save As
    Select File Type > STL
    Enter a name for the STL file.
    Save
    Select Binary STL Files

  • SolidDesigner
    File > External > Save STL
    Select Binary mode
    Select Part
    Enter 0.001mm for Max Deviation Distance
    Click OK

  • SolidEdge
    File > Save As
    Set Save As Type to STL
    Options
    Set Conversion Tolerance to 0.001in or 0.0254mm.
    Set Surface Plane Angle to 45.00
    6. Save

  • SolidWorks
    File > Save As
    Set Save As Type to STL
    Options > Resolution >Fine > OK
    Save

  • Think3
    File > Save As
    Set Save As Type to STL
    Save

  • Unigraphics
    File > Export > Rapid Prototyping
    Set Output type to Binary
    Set Triangle Tolerance to 0.0025
    Set Adjacency Tolerance to 0.12
    Set Auto Normal Gen to On
    Set Normal Display to Off
    Set Triangle Display to On